Open Compute Project

Building a Better Server Chassis

Thursday, November 08, 2012 · Posted by at 16:59 PM

The academic community has long been a model for open collaboration and for innovation in sustainable technologies, and that’s something we’re hoping to tap into as the Open Compute Project evolves. With that in mind, we’re pleased to announce a design challenge with Purdue University's College of Technology entrepreneurship program, Tech Ventures, to develop a design for a more sustainable server chassis.

The challenge will begin with a Computer and Information Technology (CNIT) course at Purdue in the Spring 2013 semester. In the course, students will review relevant research and then break into teams to develop proposals. They’ll present their ideas at the end of the semester, and the winning teams will receive funding and further support to build a prototype.

We think there’s enormous potential here, as servers are sometimes replaced as often as every 2-3 years. And even though the steel in those server chassis is usually recycled, we think it’s worth exploring designs that retain the needed resiliency but push the boundaries of sustainability.

We’re excited to see what Purdue’s students come up with; stay tuned here for updates as the challenge progresses.

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Cooling an OCP Data Center in a Hot and Humid Climate

Wednesday, November 14, 2012 · Posted by at 11:00 AM

Building a data center based on Open Compute Project designs in a relatively hot and humid area like Forest City, North Carolina, presented some interesting challenges. Chief among them, of course, was whether the 100% outdoor air cooling system Facebook debuted in our Prineville, Oregon, facility could operate as efficiently in an environment where the ASHRAE 50-year maximum wet bulb temperature is 21% higher, at 84.5°F instead of 70.3°F.

The design we use in Prineville works great in central Oregon – a high desert plain with hot, dry summers and cool evenings and winters. These are ideal conditions for using evaporative cooling and humidification systems, instead of the mechanical chillers used in more-conventional data center designs. And ASHRAE 50-year design weather maximums and bin weather data show that such a system is sufficient for even the hottest summer days in central Oregon.

When we started looking at Forest City, the bin weather data suggested that refrigeration might not be required, but ASHRAE 50-year design weather maximums suggested otherwise. We ultimately decided to install a direct expansion (DX) coil system in the facility, just in case it might be needed, but it was important to us to find a way to make the free cooling system work — the potential efficiency gains to be found in keeping those DX units switched off were just too great to ignore.

 

[caption id="attachment_2550" align="aligncenter" width="600"]FRC Psychrometric Chart Psychrometric Chart: Bin weather data plotted on Rutherfordton (approx. 6 miles NW of Forest City) suggests that DX cooling is probably not necessary in a typical year; but ASHRAE MAX WB suggests the opposite.[/caption]

 

To try to make the free cooling system work in Forest City, we expanded the maximum allowable temperature and humidity conditions for our server environment. Because wet bulb temperatures are higher in western North Carolina than they are in central Oregon, we set the upper end of the server inlet temperature range at 85°F, instead of at 80°F. And because of the higher humidity in North Carolina, we expanded the relative humidity (RH) maximum from 65% RH to 90% RH.

Summer 2012 in the US presented an excellent test of the design. July 2012 was the second hottest month on record in North Carolina, in the third hottest summer ever documented in the continental US. At one point the dry bulb temperature topped 100°F outside the data center.

But despite the record-breaking dry bulb temperatures, we didn't run the DX coils at all this past summer. If you look at the trend data, it shows that when the record hot days occurred, relative humidity was low, allowing the misting system to provide all the needed cooling. The chart for July 1 illustrates this.

 

[caption id="attachment_2549" align="aligncenter" width="600"]FRC Dry Bulb Temperature Outside Air DB Temperature: 07/01/12 was one of the hottest days of the summer, with a high of 102° F DB. But it didn’t require DX cooling, because the coincident humidity was 26% RH.[/caption]

 

We also saw several days of high relative humidity over the course of the summer. High RH is potentially problematic in an evaporative cooling system, as our ability to cool air by adding water decreases as the RH of the incoming air increases. But, as illustrated by the chart for June 25, the dry bulb temperature tended to be low on the days RH was high this summer – meaning that we didn’t need to cool it before sending it into the data hall. (In fact, in some cases we actually added hot return air from the data hall to the supply air, to bring the relative humidity down within 90% RH cap.)

 

[caption id="attachment_2548" align="aligncenter" width="600"]FRC Relative Humidity Outside Air Relative Humidity: The most humid day of this summer was 06/25/12, with a 97% RH. But it didn’t require DX cooling, as the coincident DB temperature was 68°F.[/caption]

 

So it turns out this design can work in relatively high heat and humidity, and it can work as efficiently as it does at Prineville. In fact, the power usage effectiveness (PUE) for Forest City clocked in at 1.07 this summer, versus Prineville's 1.09 during roughly the same period. It remains to be seen how efficiently the system would perform if both the DB temperature and the WB temperature were to simultaneously exceed the limits we’ve set, but the likelihood of such an event in this region is low, and its impact on annualized PUE would likely be minimal.

 

[caption id="attachment_2551" align="aligncenter" width="600"]FRC Trend Data 07/01/12 - 07/07/12: One week’s worth of trend data shows that DX cooling wasn’t required as dry bulb was high, but RH was low enough for evaporative cooling.[/caption]

 

If you’re interested in learning more about these designs and their performance, be sure to register for the upcoming Open Compute Summit, which will be held in Santa Clara, California, on January 16-17, 2013. We hope to see you there!

Dan is a mechanical engineer at Facebook.

 

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Cole Crawford Joins the Foundation as COO

Friday, November 16, 2012 · Posted by at 5:27 AM

The Open Compute Foundation is excited to welcome Cole Crawford, who has joined the foundation as its chief operating officer.

Cole is an industry-recognized leader on cloud and scale computing, and he has been involved with open source since 1992, working for OpenStack and Nebula and advising the Linux Foundation.

One of his first tasks in his new role will be to further operationalize the foundation, starting with events like the next Open Compute Summit, which is being held in Santa Clara, California, on January 16-17, 2013.

Cole started with OCP by volunteering as chair of the storage project, where he led the effort to develop the Open Vault storage server specification.

Hiring Cole is an exciting step forward for the Open Compute Foundation, which was formed a little more than a year ago to guide the further development of the Open Compute Project. The foundation’s board of directors includes Andy Bechtolsheim from Arista Networks, Don Duet from Goldman Sachs, Frank Frankovsky from Facebook, Mark Roenigk from Rackspace. and Jason Waxman from Intel.

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